Basic Info.
Control System
Automatic, PLC
Type
Glass Coating Machine
Transport Package
Wooden Pallet.
Product Description
Main features>>1. It can automatically seal equilateral, stepped and shaped IG unit (such as triangle IG unit and IG unit for train windows, etc.)
2. Both glass input section and sealing transmission section are comprised of two synchronous belt drive, which are independent drive, with width adjustment and height adjustment. Not only increasing transfer power for heavier glass, but also has higher efficiency for small and medium size glass. 3. Gluing part adopts special relocation mechanism, ensure the gluing nozzle will touch IG unit closely, but will not break it. And it can adapt to a certain range of displacement error of IG unit. 4. Sealing width is adjustable by inputting parameter, convenient and accurate. Sealing depth can be detected automatically. The sealing speed is controlled by sealing depth and gluing quantity, ensures the sealing quality. Adding glue on the IG unit corner, ensures the sealing quantity on the corner. 5. All important electric elements, adopt imported famous brand products, such as Servo motor, controller, low-voltage apparatus, sensors, fiber optic photo switches and so on. Which will make sure the equipment runs well, reliable and long service life. 6. Sucker, reducer, rails, sliders and other key moving parts are adopted from foreign brand, to ensure a smooth transfer of glass, safe and reliable. 7. The glue supply system precisely controls the output pressure from the hydraulic station through proportional overflow valve, and controls white glue quantity. The black glue will supply a certain quantity through the mechanical linkage adjustment ratio; easy to use, simple and reliable. 8. Adopts Touch screen man-machine interface, graphic combination, convenient to understand and easy to operate.9. Automatic digital control system by servo motor ensures the equipment precision and glue precision. The system also has a unilateral sealing, alarming, dangerous to be automatic determination and lock function. 10.This equipment can work alone, or equipped with IG unit production line. The later condition can develop more efficiency. Technical parametersSealing speed | 5-35m/min |
Sealing depth | <18mm |
Thickness of IG unit | 12-50mm |
Max. processing size of IG unit | 3600×2500mm (L×H) |
Min. processing size of IG unit | 400×400mm (L×H) |
Glue supply pressure | <30MPa |
Elevation | 400mm (Standard height) |
Angle of inclination | 6° |
Air pressure | 0.6-0.8MPa |
Total power | 3P,380V/50Hz, 10.5kW |
Max loading weight of IG unit | 365kg |
Outline dimension | L x W x H | 10600×3500×3200mm |
Parts adopted in Automatic Sealing Robot- Servo motor and actuator
No. | Name | Model | Qty. | Brand |
1 | Servo motor and actuator on loading section | SGMGV-20ADC61/ SGDV-180A11A | 1 | Yaskawa from Japan |
2 | Servo motor and actuator on transfer section | SGMGV-20ADC61/ SGDV-180A11A | 1 | Yaskawa from Japan |
3 | Servo motor and actuator on sucker | SGMGV-09ADC61/ SGDV-7R6A11A | 1 | Yaskawa from Japan |
4 | Servo motor and actuator of glue nozzle up and down | SGMGV-13ADC6C/ SGDV-120A11A | 1 | Yaskawa from Japan |
5 | Servo motor and actuator of glue nozzle rotating | SGMAV-04A3A61/ SGDV-2R8A11B | 1 | Yaskawa from Japan |
6 | Three-phase asynchronous motor | Y90S-4-B5 1.1 kW | 1 | |
7 | Stepping motor and actuator | 85BYG250B AM882H | 3 | Gete from Taizhou |
- Reduction gears
No. | Name | Model | Qty. | Brand |
1 | Reduction gears of glue nozzle up and down | NMRV063 i=10 | 1 | Taizhou |
2 | Reduction gears of sucker and transfer | NMRV063 i=15 | 1 | Taizhou |
3 | Reduction gears of glue nozzle rotating | NMRV040 i=10 | 1 | Taizhou |
4 | Reduction gears of glass input | NMRV063 i=15 | 1 | Taizhou |
5 | Reduction gears of glass output | NMRV063 i=10 | 1 | Taizhou |
6 | Reduction gears of glue nozzle lengthways off | NMRV025 i=7.5 | 1 | Taizhou |
7 | Reduction gears of width adjustment | NMRV040 i=30 | 2 | Taizhou |
- Pneumatic component
No. | Name | Model | Qty. | Brand |
1 | TN | TN-25×40-S | 1 | Airtac |
2 | Triaxial cylinder | TCM-40×75-S | 1 | Airtac |
3 | Glue nozzle float cylinder | CQ2B32-10DCZ | 1 | SMC (Japan) |
4 | Sucker cylinder | CDM2B32-75-C73S | 1 | SMC (Japan) |
5 | Cylinder for support roller | SC63×200-CB | 1 | Airtac |
6 | encoder drive cylinder | CJ2D10-15 | 1 | SMC (Japan) |
7 | Black glue output cylinder | SI160-75-S | 1 | Airtac |
8 | White glue output cylinder | SI200-125-S | 1 | Airtac |
9 | Black glue up-down cylinder | SE63-450-S | 1 | Airtac |
10 | Rod end Bearing M4 | KJ16D | 1 | SMC (Japan) |
11 | Float connector | JA20-8-125 | 1 | SMC (Japan) |
12 | vacuum cup | ZP100HS | 2 | SMC (Japan) |
13 | Precision regulator | IR1010-01BG | 5 | SMC (Japan) |
14 | Proportional valve | ITV1050-312S | 1 | SMC (Japan) |
15 | Mist separator | AFM20 02BC | 1 | SMC (Japan) |
- Photoelectric switch, travel switch and encoder
No. | Model | Name | Qty. | Brand |
1 | CDD-11N | Photoelectric | 7 | OPTEX (Japan) |
2 | PR18-8-DN | Photoelectric | 5 | Autonics |
3 | HY-M904 | One-way travel switch | 1 | NUX HANYOUNG |
4 | J40S-5K | Potentiometer | 1 | COPAL (Japan) |
- Electrical components
No. | Model | Name | Qty. | Brand |
1 | | Touch screen 10.4' | 1 | |
2 | MP2300S | PLC | 1 | |
3 | LT006 | PLC | 1 | |
4 | CIMR-JB4A00048AA | Transducer | 1 | YASKAWA |
5 | FLAC32-6A | Rejector | 1 | |
6 | VT-20XXBS40G | Proportional controller | 1 | |
7 | | Potential transformer 9KW | 1 | |
8 | CBR8-F-12A | Relay | 1 | |
9 | 279-901 stop dog 279-328 | Amphenol connector | 150 | WAGO (Gemany) |
- Guide rail, slider and accessory
No. | Model | Name | Brand |
1 | HSR25 | Guide rail, slider | HIWIN |
2 | Z2-25×50 | Power lock | KELAN |
3 | LMEK25L | Linear bearings | Shenzhen Weiyuan |
4 | | R1 non-return valve | Borifa |
5 | MC-8-8080 | Aluminum profile | Nanjing Meicheng |
6 | | Shelf and board with powder painting | Jinan Stainless steel |
Address:
No. 100, Fengrun Building, Jinan, Shandong, China
Business Type:
Manufacturer/Factory
Business Range:
Construction & Decoration, Industrial Equipment & Components, Manufacturing & Processing Machinery, Tools & Hardware
Management System Certification:
ISO 9001, ISO 14001
Company Introduction:
Intially founded in July, 2000, this company is a production, research, development, and sales of high-tech enterprise, specialized in research and produce middle and top grade insulating glass machinery of Zhengtongda brand.
Since its creation, the company had a lot of research work in insulating glass field, accumulated rich experience, set up a perfect sales network and after-sales system. The main product, Zhongtongda brand insulating glass machinery, has been marketed all over the country and overseas. According to the company’ S development and high-end machinery demand in this industry, we adhere to the propose of becoming one century enterprise and industry leader, joint foreign investment and also introduction of advanced technologies abroad, established Shandong Boke CNC Equipment Co., Ltd, make itself as forefront of the industry.